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Protective film attachment device Product List

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Dual-Sided Protection Film Application Device - DuoGuard

Dual-Sided Protection Film Application Device - DuoGuard

Both sides made easy in one go! Streamline your film application work with DuoGuard!

The DuoGuard double-sided protective film application device was developed to improve the efficiency of applying protective films to flat products such as metal plates, glass, and resin boards. Compared to machines that apply film one side at a time, it achieves more than double the work efficiency by processing both sides simultaneously. Additionally, it packages a series of processes, including the palletizing unit, allowing for smooth coordination all the way to transportation with a forklift. It also helps reduce the workload of heavy items, featuring a user-friendly design that can be handled by women. In the future, due to labor shortages, there may be situations where multiple male workers are required to perform tasks, making it increasingly difficult to gather manpower. The DuoGuard is a product that aims to change such circumstances.

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  • Protective film attachment device

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Semi-order compatible double-sided protective film application device

Semi-order compatible double-sided protective film application device

Existing line retrofitting is acceptable. Semi-automate the application process with simultaneous adhesion of 2m x 3m panels on both sides!

This device is a semi-custom dual-sided simultaneous protective film application system that accommodates various types of sheet materials. It was developed in response to requests from a punching metal manufacturer and has been implemented in multiple construction material manufacturers (steel and resin-based). It can be retrofitted into existing conveyor lines as part of the laser processing → inspection → film application process. By applying film to both sides simultaneously, it achieves processing times that are less than half of the traditional single-sided application done twice. Changing the width and length of materials can be completed without tools, and it flexibly accommodates design integration with previous processes (inspection) and subsequent processes (palletizing). By eliminating the risks of uneven manual application and scratches, it significantly reduces the burden on operators, contributing to improved line operating rates and stable quality maintenance. *For more details, please feel free to contact us.

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Efficiency in applying protective film on both sides simultaneously for glass manufacturers!

Efficiency in applying protective film on both sides simultaneously for glass manufacturers!

We will review the application process of protective film before shipping large glass and contribute to productivity improvement by applying it on both sides simultaneously.

In large-format work such as architectural glass and functional glass, the application of protective film for pre-shipment or post-process protection is necessary. However, the manual application of film on one side at a time and the subsequent flipping can be a burdensome process. The larger the size, the more difficult it becomes to handle, leading to challenges not only in operator workload but also in care during handling and process stability. This product is a protective film application machine designed for simultaneous application on both sides of large-format glass. By eliminating the need for intermediate flipping after applying film to one side, it helps to reassess the application and flipping tasks that traditionally involved multiple personnel. Furthermore, it is designed for easy integration into existing lines or retrofitting, making it suitable for sites that want to advance automation while utilizing current transport and inspection processes, rather than building a new line from scratch. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters in width ■ Can be integrated into existing lines ■ Includes a palletizing option, allowing for forklift transport!

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Protective Film Application Machine for Post-Laser Processing

Protective Film Application Machine for Post-Laser Processing

We will automate the application of protective film with inversion on processed large panels to improve the efficiency of the subsequent processes.

In the case of sheet materials after laser processing, it may be necessary to apply a film for surface protection. However, the operation of applying the film on one side at a time in the latter stage of the processing equipment, and then flipping the workpiece to process the opposite side, is a process that tends to require both manpower and space. This product is a film application machine that supports simultaneous application on both sides, intended for introduction into the post-laser processing stage. It receives large sheets directly after processing, reducing the need for operations based on flipping while automating the application of protective film. It is designed to be easily integrated into existing processing lines, making it suitable for sites that want to automate only the subsequent processes while keeping the processing machines as they are. It is also characterized by being easy to consider for partial introduction. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters in width ■ Can be integrated into existing lines ■ Also has a palletizing option, allowing for forklift transport!

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Protective Film Application Machine for Post-Inspection Line Processes

Protective Film Application Machine for Post-Inspection Line Processes

The inspected boards are attached as they are on both sides simultaneously, reducing the need for flipping and minimizing process load.

In the latter stage of the inspection process, while we want to apply protective film to the inspected boards before moving them to the next process or shipping, the application process becomes a separate operation that requires manual labor, which can disrupt the overall flow. This is particularly true for large boards, where applying film on one side at a time and flipping them can easily become a bottleneck. This product is a device that performs simultaneous double-sided application of film to the boards after inspection, aiming to reduce labor in the application process and improve connectivity to subsequent processes. Since it does not require flipping after applying film to one side, it becomes easier to reduce the burden of handling by multiple people. It is designed to be easily retrofitted to existing inspection lines, making it a suitable proposal for sites that want to connect the application process without stopping the flow after inspection. 【Features】 ■ The work size is adjustable and can be smoothly modified. ■ Capable of handling large workpieces over 2 meters wide. ■ Can be integrated into existing lines. ■ There is also a palletizing option, allowing for forklift transport!

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Efficient film application work at low cost! Double-sided compatible protective film applicator.

Efficient film application work at low cost! Double-sided compatible protective film applicator.

Automation of double-sided film application on sheet materials such as building materials, functional boards, glass, and metal, as well as palletizing. Retrofitting to existing equipment is also possible.

This is a protective film application unit designed with partial implementation in mind to reduce the burden of introducing equipment in building material factories. It accommodates 2m x 3m sheets and can be easily integrated behind existing inspection lines or laser processing machines, completing the automation of the application process. Thanks to its semi-custom specifications, it fits into existing layouts with minimal modifications. After implementation, it can shorten application time compared to manual application, potentially reducing labor costs by several million yen annually. We propose an investment plan that is ideal for medium-sized factories that prioritize cost-effectiveness in equipment expenses. *For more details, please feel free to contact us.*

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